Safety device for secondary cells.



M. R. HUTGHISON. SAFETY DEVICE EOE SECONDARY CELLS.

APPLICATION FILED JUNE 21, 1911.

Patented Nov. 10, 1914.

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M. R. HUTCHISON. l SAFETY DEVICE FOR SECONDARY CELLS.

APPLICATION FILED JUNE 21, 19111.

1, 1 1 6,893. Patented NOV. 10,'1914.

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ommen STATES Vrationfr ortica 1 KILLER BEES-E HUICHISON, 0F WEST GRANGE, NEW JERSEY, SSIGNBR T0 EDISON STUBAGE .BATTERY COMPANY, 0F WEST ORANGE, NEW JERSEY, A GOBPQRATION 0F NEW JERSY.

Spcification of Letter 'fatent Patented Nov. io, 1914.

Application led .Tune .81, 19M.. Berll No: 384,'4523.

' from the explosion of gases with-in secondary cells, the depletion of the electrolyte, the deposit of chemical substances on the outside of the cells, the liability of a short circuit between the cells and generally to make the operation of a cell or a battery or cells more ellicient and safer in various installations, particular attention being given to the ease of an installationof a battery in a sub-*marine vessel. 0 y

Accordingly, my object 1s to provide 1n combination with a battery cell or cells,

simple and improved means for obtaining the results referredto, which are readily attached to or combined with cells of the present commercial form.

My invention comprises parts and combinations for carrying out these objects and also certain auxiliary devices for indicating or signaling various conditions inconnection` with the operation of the battery, all as will be described in the following specilication and particularly pointed out in the accompanying claims.

When a storage or reversible cell is charged, the water in the electrolyte is de'- composed, forming hydrogen and oxygen. Inthe Edison cell, this decomposition does not deplete the electrolyte of Water to any great extent until over-charging takes place. It is necessary to keep the plates of `such cells, be they of the lead or of the alkaline type, covered by electrolyte'. Owing to deplcticn by charging, spilling out by care-` less handling, 01 the leaking of containing jars or cans, it becomes necessary frequently to replenish the electrolyte or at least keep the battery under close surveillance,

As hydrogen and `oxygen are formed in the charging process an explosive mixture of the same collects in the space above the surface of the electrolyte and below the top of theeentaining can yof affbaetery ceu. If the tops of the plates or electrodes of the battery are allowed to become uncovered by the electrolyte and this depletion of the electroly'te continues until the active material on the grids is exposed to the oxygen' present, rapid oxidation taires place asthe exposed part becomes dry, with resultant heat.4 When the platee of the lcell have become enposed as stated,- explosions' of the gases contained within the cell often talee place' either as the result of theheat 'caused by oxination or by heat caused by seme local action.

I-f .thebattery of cells in an open and ventilated ce, explosion in one cell is limited, in ect, to that cell. If the battery is inclused, however, und one cell explodes, with the `escape of theexplosive mixture and the flame thereof into the inclosure, the entire'tank and all the-other' cells will be liable to a sympathetic vdetonatilen. So,- for example, when e storage battery is installed in a sub-marine boat the inclosing tank is made as air tight as possible at eve-ry point except that at which `air isf drawn into the tank over the tops' of the cells and the point a which the air is expelled from the tank through ducts within which exhaust fans may be operated. :The large amount of air thus drawn into the tan-le tends to prevent the liability of explosion, but, if the fans Stop or dre not started soonenough, a costly explosion may result. Furthermore, the

.gases ill-'such a tank may be' exploded without having' been set 4oilby the internal ex- Aplosion of a cell. within alirnited space there is a considerable Placed as they must be dierenee ofpotential between the end' cells iof two rows connected in series andv the inecessarily small distance betweenl these cells renders the liability of the passage of a spark very probable.` As long as the gases are .kept dry and no sulfuric acid or potash 'is allowed to deposit upon the separators between the cells and become dry,`this danger can very well be taken care of.- When such a deposit isformed, however, the' dangerf is greater'. This is so, in the case of an e: alkaline cell, because whilev dry peta-sh is `not a conductor, still if it is deposited wet and then slowly dried, one line across the path of current flowing through the wet deposit is apt to' dry first causingon open cir' cuit with resultant spark,

' forming part of the specification and illus- A Fig. 2 is a simliar view showing the cell is indicated by 7 bodiments thereof.

and below thetop of the can. This vessel is provided with a hollow cylindrical neck The deposit of sulfuric acid in the case of lead cells and caustic potash in the case of cells of the Edison type on the tops of the jars or cans is caused bv small particles of the same adhering to the 'surface of the gas bubbles that escape from the cell through the vent. Vhen these bubbles burst the acid or potash deposits. Aside from the trouble caused by this deposit the action depletes the electrolyte and necessitates, in the lead cell,"constant surveillance of the specific gravity of the cell; in the Edison type it occasions renewal of the electrolyte about once a year.

My invention is intended to overcome all objections above outlined in a practical and simple manner.

In order that a clearer understanding of my invention may be had, attention is hereby directed to the accompanying drawings,

trating several of the various possible em- In the drawings, Figure 1 represents a vertical cross section through an Edison cell equipped with one form of my invention;

being filled, a signaling device being illustrated to indicate when the .cell has been filled sufficiently; and Flgs. 3, 4 and 5 are vertical sections through a cell provided with modified forms of my invention, the cells being shown broken away in all cases.

-Referring to the drawings, the cell 1 is represented as provided with plates 2 and 3 mounted in the usual manner and connected, all of the plates of one polarity with the terminal 4 and all the plates of the other polarity with the terminal '5, which extend through suitable bushings above the top 6 of the can. The electrolyte within the can In the form` of my invention illustrated in Figs. 1 and 2, 1 mount-a vessel 8 within the can above the surface of the electrolyte 9 which fits closely within the filling opening of the can. Otherwlse the vessel is closed except `for a series of holes 10 which are formed through the upper surface of the bodyv of the vessel, preferably in the same horizontal plane, and connect the interior of the vessel with the space above the electrolyte in the cell.

The vessel 8 may conveniently be mounted in the filling opening of the can 1 as illustrated in Fig. 1, bv mounting a flanged sleeve 11 of inverted T shape in the filling opening, the top of the can at the edge of the opening being crimped to hold the same, the flange of the sleeve being below the top of the can. The vessel 8 is placed within the opening with a hard rubber gasket 12 interposed between the top of the bodyl of@ 13 and a hard rubber gasket 15 having a screw threaded bore is mounted upon the neck 9 of the vessel 8, the neck having a screw threaded periphery, and .this last named gasket is then screwed down into position between the neck of the vessel and the sleeve. 11, a wire 16 being interposed between the gasket 15 and the soft rubber washer 14 upon which it rests when tightened into position. By this means the vessel 8 may be securely fastened in position and is also perfectly insulated from the metallic can.

Inthe embodiment of my invention being described, an. annular sleeve or flange 17 extends downwardly from the upper horizontal surface of the vessel to within a short distance of the bottom of the vessel, this flange being placed but a short distance from the outer shell of the vessel. The openings 10 which preferably are formed directly beneath the upper horizontal surface of the vessel thus openinto the space between the outer shell andthe flange 17. I1`he vessel 8 can be filled with water, caust1c-potash solution or` other desired fluid through the neck of the vessel until the fluidv V within the vessel has reached the level of the holes 10 when it will flow outwardly therethrough into the cell and raise the level of the electrolyte therein.

rlhe neck 9 is provided with a weighted, counterbalanced or spring-pressed cover, the particular form shown in Figs. 1 and 2 being deemed a preferable construction by me. As there shown,'the cover 18 has a lug 19 which is pivoted on the pin 2O to the bracket 2l mounted on the neck 9. A spring 22 is secured to the rear edge of the cover and is formed with a loop, the free end of the spring ypressing against the rear edge of lug 19 and bracket 21 when the cover is closed, the effect of the sprlng being to hold the cover in that position. Vhen the cover is' opened as shown in Fig. 2, the free end of the spring slides around the bracket 2l and presses against the underside of the same so as to tend to hold the cover in open position. When the cover is again closed, the resistance of the spring in sliding upon the under-surface of bracket 21 must be overcome.

The function of the fiuid within the vessel or separator 8 is to separate particles of the salt or acid of the electrolyte from the gases formed within the cell and also to cool the gases to such an extent 'as to extinguish flame and prevent the carrying of the explosion outside the cell. The cover 18 should have a 1,1 mees top oi'neck 9 slabuldbe grooved as is .shown in Fig. 1, so as to allow the escape" of a normalvolunle of gas pussingthrough the separator; As gas is formed within the cell, it 'passes into the separator through the openings l0 provided 1t has'the sli ht pressure lnecessary to overcome the hea of fluid in theseparator represented by the distance the sleeve 17 extends downwardly into the fluid. Itpassesdownwardly from openings 10 between. ythe outer shell of the se arator andlthe lian re 17 and bubbles u t rough the fluid on .t e inner side of' the lange and escapes through neck 9, the caustic otash or sul-furie acid carried by the bubb es being washed olf to a great extent by the fluid in the separator, so that the gas escaping through the neck 9 will be comparatively free from these chemicals with consequent absence of depositupon the top of the can.

Should an explosion occur within the cell,

the llame, in passim through the liquid in the separator 8 wi become cool andthe warm gases pass out through the neck9 at a harmless temperature. 'lhe force of the cx )lesion will raise the cover 18 and throw it into the position shown in Fig. 2, whereby it can serve as an indicator-of the fact of the explosion.l The hydrogen and oxy en in the cell having become combined and ormed ,into water by the explosion, the resultant vacuum will tend to draw some `of the fluid contained in the separator through holes l() into the cell. If 1t is necessary after the explosion to increase the amount of f'luid in the separator or of the electrolyte in the cell,

the same can be accomplished simply by illing the separator through the neck thereof and if des1red, permitting some of the fluid to pass throu l1 holes 10 into the cell. As the caustic -potas 1 carried `by the gas bubbles has been washed off within the separator, the

Same willvlbe returned to the cell when the iluid of the separator flows through open in rs 10 into the cell, and is thereby saved.

Il`he electrolyte in the cell should be maintained ata level suiiciently high to keep the plates covered, and at the same time'the electrolyte should not be allowed, upon filling the can, to rise above the bottom of the vessel 8. In Fig. 2 of the drawings, I have shown a device for indicating or giving a signal when the electrolyte, upon the filhnlg of the cam-has risen to a sufficiently hig level to properly cover the plates, which ap-r l paratus, used .in connection with a battery cell equipped with my separator and electrolyte replenisher, is one of the features of my invention.. .In the embodiment of my invention; shown in Figs. 1 and 2, the sepa-4 rator 8 is so designed ythat the bottom thereof marks the correct level to which the electrolyte should rise upon filling the can. To fill the latter, the cover 18 is raised and a metalpushed into position in the neck ofthe sepalic tube 23 is inserted within the metallic neck 9 of the separator, the tube 23 fitting closely therein and makin electrical connection therewith,'and pre erably having a shoulder 24;thereon to rest upon the upper 70 margin of tube 9 to form a seat for tube 23.

-with a thumb piece 29. A spring 30 surrounds the yoke 28 between the thumb and the handle to keep the valve normally closed because ofthe ressure of plunger 27 upon the tube 25. Phe valve is o ened by depressing the thumb piece. he valve de scribed however, is merely .illustrative and. is not part of my invention.

A bushing 31. of hard rubber or other insulating material is mounted upon the tube 23 above. the shoulder 24 andcarries a conducting finger 32 the lower end of which rests upon and makes contact with the metallic top 6 of the-can 1 when the tube 23 is rator to =fillthe receptacle. A suitable indieating or signaling device, such as the electric ell 33 is connected in series with a small battery or other source of current 34,

the opposite sides of the signaling device 10G being connected by wires 35 and 36, respectively, with the metallic tube 23 and the finger 32. The bell circuit is normally open .because of the insulation between the se arator and the can, but when the conducting liquid within the can 1 rises into contact with the bottom of separator 8, the circuit is completed from the tube 23 to the separator and` thence through the electrolyte to the can and finger`32 ringin the bell 33 and 110 indicating that the filling o the cell is completed. l

Other embodiments of my invention are illustrated in Figs. 3, 4 and 5, in which the separator or vessel 8 is not mounted within 116 f the filling opening of the cell. In Fig. 3, the vessel 8 is mounted upon the top of the can 1, and a tube 37 sealed into the to 6 02Ek the cell, serves to conduct gases from t e cell into the separator. 'Tube 37 rises above vthe 120 top of the separator where it is formed with a end and has'a descending arm which extends downwardly through the top of the separator to vwithin a shortvdistance of the` j bottom of thesame. The top ofthe sepa- 138 rator is closed except fora short tube 38 mounted in its top and provided with a cover 18' pivoted at 20 to a bracket 21 scoured to the'tube. This cover is weighted as sho-wn, or is spring pressed to hold it in its 'seated position and should be provided with a corrugated luider-surface or other provision made. for the escape of gases therefrom, as was explained in connection with the description of the device shown in Fig. 1.

lhe tube 39 extends through the separator and the top of the-cell, affording a passageway from the outer air to the interiorof the cell. 'lhe top of this tube is normally closed by a pivoted cover and locking device, represented as a whole by the reference character 40, this construction illustrating the standard filling bung cover of the Edison type of cell. Tube 39 is screwed into the bushing 41 secured to the top of the can and the bottom of the separator, the tube 39 having a flange 42 which is seated upon the gasket 'interposed between the bottom of the flange and the to of bushing 41, when tube 39 is screwed own into position, to seal the bottomof the separator. Tube 39 is provided with a lateral hole 43 extending through its walls, the ends of which hole are covered by the bushing 4l when the tube is screwed into position illustrated -in the figure. When tube 39 is unscrewed however, hole 43 is uncovered and whatever liquid is contained within the separator 8 will llow therethrough into the cell 1.

As gas is given olf by the cell it passes upwardly through tube 37 and enters the separator below the level of the liquid therein, provided it has the slight ressure necessaryV to work against the lead of liquid equivalent to `the diiierence between the height of the liquid in the separator and the bottom end of the descending arm of the tube. It is desirable in all the embodiments of my invention, to keep this head c01npara tively slight. Care should be taken to have the area of the projected cylinder, the diameter of which is that .of the inner end of tube 37, and the length of which is the distance between the lower end of the tube,

within the separator and the bottom of the separator, as great as the area of the bottom end of the tune within the separator. As the gas passes lthrough the tube 37 and thence through the linuid within the separator, the caustic potash or other chemicals carried by the bubbles will be washed oil' to a .Great extent, and the washed gas pass out beneath the cover 18. lShould an explosion occur within the cell, the flame passing through the liquid in the separator will be cooled and the cover 18' will be `thrown up to iodieate the explosion. Immediately after the explosion, the hydrogen and oxygen in the cell having become combined and formed into water. the resultant vacuum will siphon the liquid from the separator to the cell` the liquid in the separator being ofsuicientvolume to .raise the level of the electrolyte lin the cell suiiciently t0 again cover 1,11e,sos

the plates. The liquid in the separator can then be replenished by filling the same through tube 38.

'Io ins ect the hei ht of the electrolyte in the cel cover 40 o? tube 39 is raised and a depth gage inserted. 1f the level of the electrolyte is low tube 39 may be unscrewed until the opening 43 is uncovered permitting the liquid in the separator to flow into the cell to any desired extent. Therefore, the caustic potash or other chemical held in solution in the liquid in the separator again passes into the cell and is not lost. The tube 39 is then screwed down into position and its cover closed when the electrol te has reached a sufficient level. If more tian the volume of the liquid in the separator is required to be added to the electrolyte in the cell it canot course, be filled into the cell through the-top of tube. 39. The air necessary to permit the siphon action of tube 37 referred to, will enter the separator through the corrugations in the bottom of cover 18. 'l'he gas ot' an explosion can likewise escape rapidly through the corrugations of cover 18 it the cover', for any reason, fails to open.

When the Siphon action of tube 37 starts, as described, the liquid in the separator will be siphoned into tie cell until the end of the tube 3T within the separator has become imcovered. This would permit the next explosion to pass through the separator without the cooling of the gases by the fluid in the semrator, if the latter has not been refilled 1n the meantime. Accordingly I consider it desirable to form the Siphon tube 3T with the outside end shorter than the inside end, whereby the Siphon action will be stopped while a considerable head ot' liquid still remains above the inside end of the Siphon. I have shown such a construction in F ig. 4 in which the separator 8 is mounted inside of the cell 1 being attached to the underside of the cover thereof, so that the tube 37 having the outside end shorter than the inside can be used as explained. In this figure I have also illustrated a device for causing an audible signal to be sounded when the cover 18 is thrown back denoting an explosion. Such a signal can be given in any desired manner. In Fig. 4, I have illustrated an electric bell 44 connected in series with a small battery or other source of electrical energy, the ends of the circuit bein connected to contact springs 45 and 46 whic 1 normally are in open position. When the cover 18 1s thrown by the force of explosion into its open position indicated in Fig. 4, by Vdotted lines, it forces spring 46 into contact with spring 45, completing the circuit and sounding the alarm. It will be evident that the covers 18 and 18 them# selves constitute indicating or signaling devices when thrown into open position, and

that they accordingly may be designated as indicatinflr or signallng devices, as well as audible signals 83 and L14 described, or other suitable forms of indicating devices which might readily be devised to be operated by the opening of the covers. Bells or signals such as 33 and 114 may be-located at a distant Switch-board and upon soundin or giving an indication, the switch-board attendant can tell which cell needs replenishing.

It may be desirable in the case of large cells to interpose a baiiie plate in the path of the bubbles conducted into the separator from the leading-in tube to prevent the tendency of the gas to escape in large bubbles which canne-t be cooled quickly or to accomplish the same resultin some other manner. It ma?7 be desirable to interpose an expansion c iamber between the cell and the separator so that the burned gases may have a chance to expand somewhat before reaching the separator. Such a construction is illustrated in the modification of Fig. 5, in whichv tube 37 is rovided with an enlarged lower end 47 sealid into the top of the cell and constituting an expansion chamber. The effect of balling bubbles passing thro-ugh the liquid in the separator referred to, is accomplished in the embodiment of my invention shown in Fig. 1 b the sleeve 17.

A battery of cells may e used connected in the usual manner andy each oneprovided with a separator such as described. The arrangement el'ectua'lly seals the cells from outside im ui'ities, air, flame, etc., besides accomplishing the other 'functions of safety and economy already referred to.

Having now described my invention what I claim and desire to protect by Letters Patent is 1.. In apparatus of the character described, the combination with a battery cell, of fluid-containing means for extinguishing the fiame of an internal ex losion in said cell, and means for indicating the occurrence of such explosion, comprising a member adapted to be displaced to operative position by passage of gas in excess of a predetermined pressure through said fluid-containing means, substantially as described.

.In apparatus of the character de scribed, the combination with a battery cell, of a fluid-containing vessel so connected therefrom into said vessel below the fluid level of the same, and a movable cover for said vessel located and arranged to be moved into open position by excess of gas pressure within said vessel.

4. In apparatus of the character described, the combination with a battery cell, of a fluid-containing vessel so connected with said cell. as to cause the passage of gas therefrom into said vessel -below the iiuid level of the same, a pivoted cover for said vessel, said cover being located and arranged to be moved into open position by excess of gas pressure within said vessel, and a spring so formed and positioned as to coact with said cover to resiliently hold the same in either closed or open position.

5. In apparatus of the character described, the combination with a battery cell, of a vessel fitting closely within the filling opening of the same and provided with an exterior opening and an opening extending from the interior thereof into the space above the electrolyte in the said cell and a removable cover for the exterior opening.

' 6. In apparatus of the character described, the combination with a battery cell,

interior of said vessel outside said sleeve and above the bottom of the same.

This specification signed and witnessedv this 19th day of June 1911.

MILLER REESE HUTCHISON. Witnesses:

HENRY LANAUAN, ANNA R. KLEHM. 

